When you're building a hoodie line, fabric choice is one of the most important decisions you'll make. It affects how your hoodie feels, how it wears over time, how it photographs, and how customers talk about it after six months of use.
Two fabrics come up in almost every hoodie conversation: French Terry vs fleece. They're both popular. They're both cotton-based. But they behave very differently in production and in real wear.
This article breaks down both fabrics honestly — what they are, how they perform, where they work well, and where they don't. If you're about to go into production on your first hoodie or scaling up an existing line, this will help you make the right call.
What Is French Terry Fabric?
French Terry is a knit fabric with a smooth face on the outside and a looped, uncut pile on the inside. Those interior loops are what make it distinct. They trap a small amount of air, giving the fabric a light breathability while keeping it soft against the skin.
It's not as warm as fleece — and it's not trying to be. French Terry sits in the middle ground between a heavy sweatshirt fabric and a lightweight jersey. That's exactly why it works well for year-round hoodies.
How French Terry Is Constructed
The loopback structure is what separates French Terry from regular jersey. On the outside, it looks like a smooth knit. On the inside, those uncut loops create a soft, slightly textured surface. No brushing, no cutting — just the raw loop formation from the knitting process itself.
That construction is why French Terry breathes well. The loops create tiny air pockets without sealing in heat the way brushed fleece does.
French Terry GSM Range for Hoodies
Typical GSM range for French Terry hoodies: 280–380 GSM
- Under 300 GSM feels lightweight and moves well — good for layering
- 320–360 GSM is the sweet spot for most premium streetwear hoodies
- Above 380 GSM starts to feel more structured and substantial
Common French Terry Fabric Blends
Common blends: 100% cotton, 80/20 cotton-polyester, 60/40 cotton-polyester
Pure cotton French Terry is softer but shrinks more. Adding polyester improves shape retention and reduces shrinkage, which matters a lot once your customers start washing their hoodies regularly.
Pros and Cons of French Terry for Hoodies
Advantages of French Terry:
- Breathable — doesn't trap excessive heat
- Smooth outer surface that takes prints and embroidery cleanly
- Naturally comfortable against skin due to looped interior
- Works well in transitional seasons (spring, fall)
- Less bulky — better drape for oversized silhouettes
Disadvantages of French Terry:
- Not warm enough for cold-weather markets
- Can pill on the interior loops if a lower-quality yarn is used
- Less "cozy" feel compared to brushed fleece
Many premium and streetwear brands use French Terry specifically because it photographs better and feels elevated without being heavy. If your brand targets warmer climates or year-round wear, French Terry is almost always the stronger choice.
What Is Fleece Fabric?
Fleece fabric starts as a knit structure, but then goes through a brushing process. Mechanical rollers raise and brush the interior fibers, creating a soft, fuzzy surface on the inside. That brushed layer is what gives fleece its warmth — it traps body heat far more effectively than uncut loops.
The result is a fabric that feels noticeably warmer and plusher than French Terry. Pull on a fleece hoodie in a cold room and you feel the difference immediately.
How Fleece Fabric Is Made
The brushing process is what defines fleece. After knitting, the fabric goes through a machine with fine metal rollers that lift and break individual fibers on the inner surface. This creates a dense, fuzzy pile that traps heat close to the body. The outer face stays smooth or has a slight texture, while the inside becomes that signature plush layer.
This is also why fleece takes longer to dry — that thick inner pile holds water longer than French Terry's open loops.
Fleece GSM Range for Hoodies
Typical GSM range for fleece hoodies: 300–500 GSM
- 300–350 GSM: mid-weight, good for everyday use
- 380–420 GSM: heavyweight, premium feel
- 450+ GSM: very heavy — used in cold-weather workwear or ultra-premium drops
Common Fleece Blends Used in Hoodie Manufacturing
- 80/20 cotton-polyester (most common, balances softness and durability)
- 60/40 cotton-polyester (lighter, more affordable)
- 100% cotton fleece (premium feel, higher cost, more shrinkage risk)
- 100% polyester fleece (technical/athletic use, not ideal for fashion hoodies)
Pros and Cons of Fleece for Hoodies
Advantages of fleece:
- Significantly warmer than French Terry
- That thick, cushiony feel most people associate with a "real" hoodie
- Better insulation for cold climates
- Wide range of weights available for different seasons
Disadvantages of fleece:
- Can feel hot and heavy in warmer weather
- More prone to pilling over time, especially lower GSM versions
- Heavier fabric adds to shipping costs
- Takes longer to dry after washing
Fleece is the standard choice for fall/winter collections, heavyweight streetwear, and markets in colder regions. If your customers are buying hoodies to stay warm, fleece is the fabric they're expecting.
French Terry vs Fleece: Main Differences
| Feature | French Terry | Fleece |
|---|---|---|
| Warmth | Light to moderate | Moderate to high |
| Breathability | High | Low to moderate |
| Typical GSM | 280–380 | 300–500 |
| Softness | Smooth outer, looped inner | Brushed, plush inner |
| Moisture absorption | Good | Good, but slower to dry |
| Durability | High (less pilling) | Medium (pilling risk over time) |
| Stretch | Good | Good |
| Cost | Slightly higher per unit | Slightly lower per unit |
| Best use | Spring/fall/year-round | Fall/winter |
Which Fabric Feels More Comfortable?
Comfort is subjective — but there are real differences worth understanding.
French Terry Comfort: Breathable and Lightweight
French Terry wins on breathability. The looped interior doesn't press flat against skin the way brushed fleece can. If someone is wearing a hoodie while moving around, running errands, or sitting at a desk, French Terry doesn't trap heat or feel clingy.
It's also lighter on the body. For all-day wear, that matters more than most brands expect. A hoodie that feels great at 9am shouldn't feel like a burden by 3pm.
Fleece Comfort: Warm and Cozy
Fleece wins on warmth and that wrapped-up sensation. The brushed interior feels immediately cozy. For loungewear, cold mornings, or outdoor use in cooler weather, fleece delivers a comfort experience French Terry can't match.
Skin feel: French Terry is slightly smoother against bare skin. Fleece feels softer but can feel warm or even scratchy if the GSM is too low or the cotton quality isn't great.
For daily wear in mild climates: French Terry is more practical.
For cold weather or cozy-first wear: Fleece wins easily.
Which Fabric Is Better for Different Hoodie Styles?
French Terry for Oversized and Athletic Hoodies
Oversized hoodies: French Terry. The lighter weight drapes better in oversized silhouettes and doesn't add bulk. Fleece in an oversized cut can feel like wearing a sleeping bag.
Athletic hoodies: French Terry. Better moisture management and breathability. Fleece becomes uncomfortable when the wearer is active.
Lightweight hoodies: French Terry at 280–320 GSM. These are great for layering or warmer months.
Fleece for Heavyweight and Winter Hoodies
Heavyweight hoodies: Fleece at 400–450 GSM. This is the go-to for cold-weather drops and premium heavyweight streetwear.
Winter hoodies: Fleece at 380 GSM and above. When warmth is the main selling point, fleece is the obvious fabric to reach for.
Which Fabric Works Best for Premium Hoodies?
Premium fashion hoodies: Either can work, but French Terry often photographs better. The smooth face shows color more evenly and takes embroidery with sharper definition. Many luxury streetwear brands default to French Terry for this reason alone.
How Manufacturers Choose Hoodie Fabrics
Here's how decisions actually get made on the production side:
Step 1: Decide on GSM First
Before anything else, you decide how heavy the garment should feel. That narrows the fabric options significantly. GSM drives everything — the hand feel, the drape, the warmth, and the price per unit.
Step 2: Choose the Right Fabric Blend
If your customer base cares about sustainability or natural feel, you lean toward higher cotton percentages. If they're washing and drying aggressively, you add polyester for durability. 80/20 cotton-poly is the most reliable blend for everyday hoodies in both French Terry and fleece.
Step 3: Run Shrinkage Tests Before Pattern Making
Shrinkage testing matters more than brands realize. Both French Terry and fleece will shrink — cotton shrinks, always. The question is how much. A well-run factory will pre-shrink (sanforize) the fabric before cutting. If they don't, you're looking at 5–8% shrinkage after the first wash, and your sizing will be off.
Step 4: Sample and Wash Before Approving Bulk
Never commit to a full production run without a washed sample. Wash it twice, tumble dry it, and evaluate how it looks and feels. The fabric often changes after washing. GSM can drop. Colors can shift slightly.
Step 5: Factor In Production Cost
French Terry is usually 10–20% more expensive per meter than a comparable fleece, depending on the blend and GSM. That difference adds up in a 500-piece run. Know your margin before committing.
Common Mistakes When Choosing Hoodie Fabric
Choosing Based Only on Price
The cheapest fleece at 260 GSM will pill within ten washes and your customers will know it. Fabric is not the place to cut corners on a premium product.
Ignoring GSM Specifications
Brands often pick a fabric by name without specifying weight. "Cotton fleece" tells a factory very little. "400 GSM 80/20 cotton-poly fleece" tells them exactly what you want. Always specify GSM in your comprehensive hoodie tech pack.
Skipping Shrinkage Testing
This one causes sizing disasters. Always wash your sample before approving patterns. A hoodie that fits perfectly pre-wash and runs a full size small after the first laundry cycle is a return and a bad review waiting to happen.
Choosing the Wrong Fabric for the Target Market
Launching a fleece hoodie into a warm-weather market, or a lightweight French Terry hoodie into Scandinavia in November — these mismatches hurt sell-through rates. Know your customer's climate before choosing your fabric.
Going Straight from Tech Pack to Bulk Production
Some brands try to skip samples entirely to save time and money. Don't. The sample stage is where you catch problems before they become expensive. A bad bulk run costs far more than a few sample rounds.
French Terry vs Fleece: Which One Lasts Longer?
With proper care and good fabric quality, both can last years. But there are real differences.
Pilling Resistance: French Terry vs Fleece
French Terry tends to hold its structure better over time. The looped interior is less susceptible to pilling because the loops aren't as exposed as brushed fibers. Even after heavy washing, a good quality French Terry keeps its texture reasonably intact.
Fleece is more prone to pilling, especially in areas of high friction — underarms, cuffs, hood edges. Lower GSM fleece shows this faster. A 400 GSM fleece with a good yarn will hold up much better than a budget 280 GSM version.
Shape Retention After Washing
Both fabrics stretch over time, but polyester blends help significantly. Pure cotton in either fabric will relax and lose some shape after repeated washing. An 80/20 cotton-poly blend holds its dimensions much better over a full year of wear and washing.
For long-term durability, fabric quality matters more than fabric type. A high-quality French Terry and a high-quality fleece will both outlast a cheap version of either.
Final Verdict: French Terry or Fleece?
Both fabrics are excellent choices — for different purposes.
When to Choose French Terry
- You're building a year-round or spring/fall collection
- Your brand targets warmer or mild climates
- You want cleaner drape and a more premium look
- You're making oversized or fashion-forward silhouettes
- You want better breathability for daily wear
When to Choose Fleece
- Your product is built for fall/winter wear
- Warmth is a primary selling point
- You're targeting cold-weather markets
- You want that classic, plush hoodie feel
- You're working on heavyweight or cozy-positioned products
The Best Fabric Choice for Startup Clothing Brands
For startup clothing brands, the honest recommendation is this: start with French Terry if you're unsure. It's more versatile, photographs better, works across more climates, and positions well at a mid-to-premium price point. Once your line develops and you know your customer's needs better, you can introduce fleece for seasonal drops.
Neither fabric is universally "better." The right fabric is the one that matches your product, your market, and your brand's positioning.
Frequently Asked Questions
Is French Terry Warmer Than Fleece?
No. Fleece is significantly warmer than French Terry. Fleece has a brushed interior that traps body heat, while French Terry's looped interior is more breathable. For cold-weather use, fleece is the better choice.
Which Fabric Is Better for Oversized Hoodies?
French Terry is generally better for oversized hoodies. It's lighter and drapes more naturally in relaxed silhouettes. Heavy fleece in an oversized cut can feel too bulky and lose its shape more easily.
Is Fleece Good for Everyday Hoodies?
Yes, but it depends on your climate. In colder regions, a mid-weight fleece (300–380 GSM) is excellent for daily wear. In warmer or temperate climates, it can feel too hot for regular use. French Terry handles everyday wear across more seasons.
Which Hoodie Fabric Lasts Longer?
Both can last a long time with quality yarn and construction. French Terry has a slight edge in pilling resistance. Fleece, especially at lower GSM, tends to pill in high-friction areas over time. Polyester blends improve durability in both fabrics.
What GSM Is Best for Custom Hoodies Manufacturing?
It depends on the end use. For lightweight hoodies, 280–320 GSM works well. For mid-weight everyday hoodies, 340–380 GSM is the standard range. For heavyweight or winter hoodies, 400–450 GSM delivers a premium, substantial feel. Always match GSM to your target season and customer.
Is French Terry Good for Premium Hoodies?
Yes. Many luxury streetwear brands use it for its refined look. If you are just starting out, check out this comprehensive guide for fashion entrepreneurs to learn more about material sourcing.